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Sigma Integrale

DK2+ Actuator Upgrade

DK2+ Actuator Upgrade

Regular price $1,700.00 USD
Regular price Sale price $1,700.00 USD
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Shipping calculated at checkout.

Complete DK2+ actuator package upgrade from 3-actuator to 4-actuator systems:

  • aluminum bracket
  • data and power cables
  • tested motor with actuator

Actuator:

  • 2” (50mm) actuator travel
  • sustained speeds of 8.4"/s
  • 5/8” diameter, USA ball screw and nut
  • 2” (50mm) diameter piston
  • Mono-block machined billet aluminum body
  • Coupler (5/16" OD on the actuator side and 3/8" OD on the motor end)
  • All American made components

Motor:

  • Rated (RMS) Torque = 209 oz-in (1.5 N-m)
  • Peak Torque = 698 oz-in (4.9 N-m)
  • Max Speed = 2,380 rpm
  • Total Weight Capacity (for optimal performance), including fully-loaded simulator with driver:
  • 4-actuator system = 800 lb (363 kg)
  • Optically isolated, current-based I/O system (EMI free)
  • Total system draw at 110V is about 330 W/h
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Technical Information

Contents

  • mono-block, machined billet actuators with 2” (50 mm) travel
  • powerful, responsive and compact American Teknic servo motors
  • maximum weight capacity (chassis and driver):
    • 3-actuator system = 600 lb (272 kg)
    • 4-actuator system = 800 lb (363 kg)
  • billet-machined floating feet with large rubber pads
  • aluminum t-slot mounting hardware compatible with 25 to 45 series profiles
  • single controller box (115v/240V compatible) with power and network cables
  • two sets of 1m and 2m data and power cables from the controller to actuators
  • Sigma’s motion algorithms & simulation software
  • automatic Over-the-Air controller firmware updates

Actuators

  • 100% designed, manufactured, assembled and tested in California, USA
  • Premium THK ball screw for smooth performance and durability
  • Machined billet aluminum body to ensure concentricity and accuracy
  • 2″ (50mm) in piston diameter for large side-loading capability
  • T-slot aluminum extrusion friendly
  • 16 lbs. (7.26kg) per actuator with the larger motor
  • Environmentally friendly tumbled finish

Latency

  • PC side (Windows 10)
    • Game physics engine @ 333 Hz: 3 ms
    • Windows OS response: 1 ms average
    • Sigma 10-layers algorithm: 1 ms
    • Send target positions via Ethernet: 0.3 ms
  • Controller side (Real-time OS in ARM)
    • Response to new position targets: < 1 microseconds
    • Motion Algorithm for smooth motion: Average: 25 ms, Range: 0 to 50 ms
    • Send motion data to 1st micro-controller at 1000 Hz: 1 ms
  • Controller side (2 low-latency micro-controllers)
    • Send motion data from 1st micro-controller to 2nd: 0.1 ms
    • Digital pulse generation: 0.002 ms
  • Electrical connection from 2nd micro-controller to ClearPath motor
    • 3V to 5V conversion: 2 ms
  • ClearPath servo motor
    • Digital pulse signal to actual motion: 1 ms

Technical

  • ClearPath Integrated Servo Motor CPM-SDSK-3432P-RLN
    • Rated (RMS) Torque = 209 oz-in (1.5 N-m)
    • Peak Torque = 698 oz-in (4.9 N-m)
    • Max Speed = 2,380 rpm
    • Total Weight Capacity (for optimal performance), including fully-loaded simulator with driver:
      • 3-actuator system = 600 lb (272 kg)
      • 4-actuator system = 800 lb (363 kg)
    • Optically isolated, current-based I/O system (EMI free)
    • Total system draw at 110V is about 330 W/h
  • In-house manufactured actuators | 3D Model: Available Upon Request
    • 2” (50mm) actuator travel
    • speeds of 7.93"/s @ 2,380 rpm
    • 5/8” diameter, USA ball screw and nut
    • 2” (50mm) diameter piston
    • Mono-block machined billet aluminum body
    • All American made components
  • Motion Controller | 3D Model: Available Upon Request
    • ClearPath IPC-5 Intelligent Power Supply
    • Input voltage 95-125/190-250 VAC; 50-60Hz (NO INVERTERS REQUIRED!)
    • Real-time and remote motion control via default browser or phone/tablet
    • Signal processor with amplifier
    • Embedded microcontrollers
    • Shielded Molex connectors
    • 15" wide, 9.25" deep and 3" tall
  • Sigma's Software and Algorithms
    • Motion Integrity™ architecture to provide ultra-responsive, precise and accurate motion control
    • Dynamic scaling algorithm to best represent all layers in the available actuator travel
    • Organic and natural feeling Velocity Trap™ algorithm
    • Smooth integration of the 10 motion layers
    • Real-time remote control interface
    • Custom Motion Profiles
  • Mounting hardware
    • Machined billet mounting bracket
    • T-slot aluminum extrusion (80/20) friendly
    • Machined billet floating feet with mounting capability

Warranty & Shipping

Please refer to our Shipping Policy page for information on shipping, warranty and returns.

# of boxes Total Weight Length Width Height
2 Box 1 46lbs/20kg
Box 2 46lbs/20kg
Box 1 46cm/18″
Box 2 46cm/18″
Box 1 32cm/12.5″
Box 2 32cm/12.5″
Box 1 26cm/10″
Box 2 26cm/10″